Our Manufacturing Facility

We have recently constructed a state-of-the-art manufacturing facility for external preparations at Baddi, Himachal Pradesh located 30 km from Chandigarh. This modern plant is set over an area of 7500 sqm with a built up area of 5000 sqm. We have provided a separate manufacturing facility of external preparations for pharmaceutical formulations and cosmetics. It conforms to revised Schedule M and W.H.O. GMP standards and the facility can be upgraded to US FDA norms in the future. This new plant is equipped to manufacture topicals such as ointments, creams, gels, and lotions for Drugs and Cosmetics.

Pharmaceutical Block

  • Two automatic ointment manufacturing lines of 500kg and 1000kg.
  • Two high speed tube filling lines (150 and 120 tubes per min) and one lotion filling line (40 bottles per min).

Cosmetic Block

  • One automatic ointment manufacturing line of 1000kg and one planetary mixer of 300kg.
  • One high speed tube filling line (120 tubes per min) and one lotion filling line (40 bottles per min).

Capacities

Dosage Form Capacity per annum
Pharma Ointments, Creams, Gels 48 million
Pharma Lotions 12 million
Cosmetic Creams, Gels 24 million
Cosmetic Lotions, Solutions, Serum 12 million

Other features

    • Sufficient warehouse for raw materials and packaging materials with segregation.
    • We have provided Criscon™ material management software for unified production planning.
    • Biometric access control in core areas to restrict unauthorized personnel entry.
    • HVAC system with separate AHU’s for each processing area to maintain Class 100,000.
    • Double pass RO with EDI water system is provided to generate purified water.
    • Utilities include compressed air system, boiler, diesel generators, and effluent treatment plant.

Our Team

Production

40

Quality Assurance

25

Quality Control

15

Shop floor workforce

150

Engineering & Maintenance

10

Administration

6

Stores

10

Quality Control and Quality Assurance

We have a well-equipped Quality Control and Quality Assurance department with sophisticated analytical instruments. Documentation such as SOPs, calibration, and validation records are maintained assiduously and all documented procedures are strictly followed at all levels. An excellent Formulation and Development laboratory is utilized to optimize our existing formulations, improve processes, and develop new products.

    • A well-equipped lab with instruments such as UV-Vis spectrophotometer, HPLCs (3) with auto-samplers, Gas Chromatography, Karl Fisher titrator, viscometer, and walk-instability chambers (4) are provided for in house testing of all products.
    • We have a dedicated microbiology lab.
    • We are currently using LIMS to regulate quality control activities as per 21 CFR Part 11

Major Manufacturing, Quality Control, Utility Equipment

Equipment Make
Automatic Ointment Manufacturing Line 1000 kg (2 nos.) Propack
Automatic Ointment Manufacturing Line 500 kg Propack
Planetary Mixer 300 kg Create
Tube Filling Machine GAB 120 (2 nos.) 120 tubes/min Wimco
Tube Filling Machine GAB 150 150 tubes/min Wimco
Lotion Filling Machine (2 nos.) Konark
Ink Jet Coding Machine Hitachi
Carton Coding Machine Nimech
RLAF for Dispensing and Sampling (5 nos.) GM Pharma
HPLC Prominence - I (3 nos.) Shimadzu
Gas Chromatography Shimadzu
UV-Vis Spectrophotometer Lab-India
Automatic Potentiometric Titrator + KF Lab-India
Viscometer Lab-India
Flame Photometer (Digital) Indosati
Polarimeter (Digital)  
Refractometer (digital)
Analytical balance Sartorius
Analytical Balance Sartorius
Stability Chamber (8000 ltr) (3 nos.) Allyone
Bacteriological Incubator (2 nos.) Indosati
B.O.D Incubator Indosati
Boiler 600 kg Thermax
Air Compressor 100 cfm with drier Kaeser
Diesel Generator 400 kva and 200 kva Cumins
HVAC system Clean Air
Purified RO Water System with EDI 2000 lit/hr TSA